Autoclave

Autoclave

Suitable enterprises: toughening furnace.ordinary Production Scale enterprise
Every autoclave covers 200-300㎡, he biggest glass size 2650 * 6000 mm , every day can produce 1-2 sets
1.Equipment function and composition
Autoclave is the key equipment of the laminated glass production , it can bond laminated glass firmly together through heat, pressure, cooling process,The equipment is composed of heating, cooling system and after insulation of the autoclave body and control system.
2 .the main technical characteristics
a, energy-saving: the power is lower than traditional autoclave 60-100 - kw, energy saving 30%, the entire process shorten, energy saving is obvious.
b, fireproofing: according to the specified technological process operate,
Using ghe specified cushion materials,which can prvent the fire accident.
c, fast: rapid autoclave speed significantly faster than conventional autoclave

d clean: no soot pollution, no noise,it realize clean production.
e: strong: sealing, cooling, kettle door repair rate reduced by 90%. PLC-touch screen control, easy to operate.
3 .control system characteristics and security Settings
(1)It is equipped with automatic and manual operating system. When theparameter setting, it will operate automatically whole course. It can be transferred to manual operating system
(2) adjustable control system, the user can adjust processing parameters in time according to the actual number and thickness of the glass
(3)It is equipped with manual chain and mechanical safety valve, it can ensure the kettle inside has air,and can not open the door, when it overpressure, safety valve will exhaust automatically.
(4) It is equipped with automatic chain,when the pressure sensors detect the pressure inside the kettle, it will disconnect the line cord automatically.it can ensure exhaust automatically when no pressure transmission. overpressure .overtemperature after solenoid valve.
(5) It can start running when shut down the wrong tooth in place,.
4the main equipment materials:
A kettle door: 16 mn forging
Body:Q345R
heater: medium wave infrared heating tube
sealing system : rubber sealing ring
heat preservation material: cotton salt and aluminum silicate
cooler: seamless steel tube fin tube overall hot galvanized
Technical parameters
(1) the autoclave body steel shell effective inner diameter: 2650 mm ,processed glass maximum width: 2240 mm (small)
(2) the maximum length of processing glass: 6000 mm , processed glass minimum size: 350 * 350
(3) working pressure: 0-1.25 Mpa ,safety valve cracking pressure: 1.3 Mpa
(4) working temperature: 0-135 ℃ ,design temperature: 150 ℃
(5) working medium: compressed air
(6).gauge inside the kettle: 1000 mm (according to customer's requirement)
(7).insulation way: internal thermal insulation, the thickness is 50-100mm
(8).the open way: electric hydraulic, left open the door (facing the kettle door to the left) right to open the door
(9).the total power :108 kw (energy saving)
(10).weight :6.8t
Equipment dimensions: 7500 * 3100 * 3450 mm (L * W * H)
Note:
1, the buyers can introduce the exhaust pipe to sewer, it aslo can
prepare simple muffler by buyer or purchase from seller
2, the buyer can use the ions circulating water cooling the autoclave, or add high magnetic anti-scaling cleaner.
3, the seller can built one 30 m3 underground cooling pool
Matching conditions:
(1) power: 180 kw, from cleaning to roller press, it needs national standard Copper Cable, specification is 3 * 75 + 1 , one distribution cabinet ; autoclave :108 kw ,air compressor, 3 * 75 + 1 national standard Copper Cable, one power distribution cabinet
(2) the air compressor system: 1.3 mpa45kw, with remote control interface (such as a mountain mam - 200),and it equipped with 1 dryer and 2filter.
(3) site: width is 8 meters, length:A paragraph of 28 to 30 meters, take the lower is 36 meters; B After period of 16 m
(4) dehumidifier: the north area is dry, you can buy Ck12k dehumidifier 5.35 kw in guangdong east the electrical produce,the southern humid area can buy wuxi bo jing turn wheel dehumidification machine
(5) : cooling :the larger output manufacturers can be mounted to the hangzhou LAODA brand small cold water machine,the model is 3 to 5 kw, price is 1-20000.