Textile Dyeing Oil Removing Compactor Washing Machine

Product introduction
LINK high efficient oil removing washing machine-short line apply to remove oil for nylon, polyester spandex synthetic fabric. It's installed in the fabric inlet of stenter machine and connect stenter to work.


Low energy consumption
1.Water consumption is low to 4.5L per kg fabric, reduce 75% water consumption compared with long line oil removing washing machine.
2.Power consumption is low to 10KWH, reduce 85% power consumption compared with long line oil removing washing machine.
3.Steam consumption is lower 70% compared with long line oil removing washing machine.
4.Connect with stenter to work, can save 2 operator compared with long ling oil removing washing machine.
5.Connect with stenter, avoid the quality risk from dwell after traditional washing.
6.Compact structure, reasonable design, low maintenance cost.

Low tension running
1.The whole machine use tension sensor to real-time monitor each meter fabric tension to guarantee fabric running in low tension.
2.The whole machine has reasonable fabric path, most of rollers are drive roller, reduce running tension.
3.Tension auxiliay control system, control and drive to compensate tension adjustment based on tension feedback from real-time tension monitoring.
4.The whole machine drive control system use advanced control principle, can rapidly collect real tension data so that can timely adjust drive motor's drive ratio to realize low tension running.

High automation control
1.The whole machine use Siemens automation intelligent control system, visual running status.
2.Intelligent recipe management control system, automatically collect 50 items machine running data, automatically save and export data, powerful operation function.
3.Automatic feed water system can automatically fill water according to fabric weight and preset recipe fill water amount.
4.Automatic chemical dosing system, measuring pump precisely control the dosing proportion, precise unit to ML/L.
5.Automatic PH neutralization system, automatically fill acid according to preset PH value, high precise.

Even oil-removing
1.Washing box with reasonable design structure, water and oil is separated, avoid removed oil going back fabric.
2.Washing box equip with water pressure self-regulating device in left-middle-right of box to guarantee same water impact force on left-middle-right fabric, even oil removing.
3.Automatic oil filtering system, can effectively filter out oil in washing box and timely discharge it.
4.Precise dosing system and special fill chemical mode to guarantee uniform chemical reaction in left-middle-right of fabric.

Simple operation mode
1.The machine is connected with stenter to work, can synchronously control the whole machine speed according to production requirement.
2.The machine fully automatically control production, such as visual production data, check historical data, alarm production consumables, list machine running error, powerful operation mode.
3.Can save and export production recipe, maximum guarantee the reproducibility of production process.
4.Touch screen visually show the production output, water and steam consumption, easy to collect and analyse the energy consumption.
5.The machine's central control system is from newest Siemens products, can realize the connection with ERP system and remote to know the machine running data and remote diagnose.

  Textile Process Before dyeing Connect Stenter Oil Removing Washing Machine

Product introduction
LINK high efficient oil removing washing machine-short line apply to remove oil for nylon, polyester spandex synthetic fabric. It's installed in the fabric inlet of stenter machine and connect stenter to work.


Low energy consumption
1.Water consumption is low to 4.5L per kg fabric, reduce 75% water consumption compared with long line oil removing washing machine.
2.Power consumption is low to 10KWH, reduce 85% power consumption compared with long line oil removing washing machine.
3.Steam consumption is lower 70% compared with long line oil removing washing machine.
4.Connect with stenter to work, can save 2 operator compared with long ling oil removing washing machine.
5.Connect with stenter, avoid the quality risk from dwell after traditional washing.
6.Compact structure, reasonable design, low maintenance cost.

Low tension running
1.The whole machine use tension sensor to real-time monitor each meter fabric tension to guarantee fabric running in low tension.
2.The whole machine has reasonable fabric path, most of rollers are drive roller, reduce running tension.
3.Tension auxiliay control system, control and drive to compensate tension adjustment based on tension feedback from real-time tension monitoring.
4.The whole machine drive control system use advanced control principle, can rapidly collect real tension data so that can timely adjust drive motor's drive ratio to realize low tension running.

High automation control
1.The whole machine use Siemens automation intelligent control system, visual running status.
2.Intelligent recipe management control system, automatically collect 50 items machine running data, automatically save and export data, powerful operation function.
3.Automatic feed water system can automatically fill water according to fabric weight and preset recipe fill water amount.
4.Automatic chemical dosing system, measuring pump precisely control the dosing proportion, precise unit to ML/L.
5.Automatic PH neutralization system, automatically fill acid according to preset PH value, high precise.

Even oil-removing
1.Washing box with reasonable design structure, water and oil is separated, avoid removed oil going back fabric.
2.Washing box equip with water pressure self-regulating device in left-middle-right of box to guarantee same water impact force on left-middle-right fabric, even oil removing.
3.Automatic oil filtering system, can effectively filter out oil in washing box and timely discharge it.
4.Precise dosing system and special fill chemical mode to guarantee uniform chemical reaction in left-middle-right of fabric.

Simple operation mode
1.The machine is connected with stenter to work, can synchronously control the whole machine speed according to production requirement.
2.The machine fully automatically control production, such as visual production data, check historical data, alarm production consumables, list machine running error, powerful operation mode.
3.Can save and export production recipe, maximum guarantee the reproducibility of production process.
4.Touch screen visually show the production output, water and steam consumption, easy to collect and analyse the energy consumption.
5.The machine's central control system is from newest Siemens products, can realize the connection with ERP system and remote to know the machine running data and remote diagnose.